VAN RACKING SYSTEMS & CONVERSIONS

Modul-System

MODUL-SYSTEM

We can convert your empty van into a fully functioning service vehicle with our modular van racking systems and van shelving. We offer a complete van conversion service in the UK, which in addition to indispensable van racking can include modular floors and van linersvehicle electrical systems, accessories, vehicle graphics and livery.

We fit racking solutions to a wide range of vans and commercial vehicles including LCVs, MCVs and pick-up trucks through our UK approved installation partners. No matter which business sector you operate within, or what you drive, we have a van racking system to suit your business, whether for a single van or a fleet of vehicles.

BENEFITS

  • Modular racking systems with short installation time.
  • Lightweight racking allows increased load capacity or lower fuel consumption.
  • Good for the environment; lower fuel costs equate to lower CO2 emissions.
  • Greater flexibility for your day to day business with customised van storage solutions.
  • Extended functionality with accessories to create a more efficient workspace.
  • Robust, durable and collision safe vehicle racking conversions.
  • Non-intrusive racking installation to protect the vehicle’s residual value.
customised van racking kits

Customise a kit for your van

We are offering a range of pre-designed kits, tailor-made for each vehicle.  
Please select your vehicle below to view the solutions available.

 

Accessories

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The Modul-System accessories are innovative products that have been specifically developed for use with the Modul-System range. By adding accessories, you can extend the functionality of the racking system and make your workspace even more efficient.

tevo modular van rack is lightweight and robust

LIGHTWEIGHT AND ROBUST

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Modul-System Limited, formerly known as Tevo Limited, is vastly experienced in producing lightweight steel racking systems. We were the first in our industry to introduce high strength steel (HSS) and later ultra-high strength steel (UHSS), into our products. By using this high-tech material, we have been able to reduce the weight of our products even further, while the solutions remain extremely robust and collision-safe.

A lighter weight racking system provides many benefits, including increased load capacity, lower fuel consumption and reduced emissions. 

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lightweight van racking system

When steel is lighter than aluminium and plastic

Are you struggling with payload? Considering switching to another material to reduce the weight of the racking system? If so, you might want to reconsider.

We have carried out a direct comparison between the current Modul-System Limited, formerly known as Tevo Limited, racking and what the equivalent modules would weigh if produced in another material. Sustained load capacity was a prerequisite for our evaluation.

In conclusion, the system would weigh approximately the same if produced in aluminium, and would be considerably heavier if produced in plastic / composite or mild steel.

 

  Modul-System Aluminium Plastic / composite High strength steel Mild steel
Weight 78 kg 79 kg 83 kg 104 kg 116 kg
Diff. (kg)   +1 kg +5 kg +26 kg +38 kg
Diff. (%)   +1 %  +6 % +25 % +33 %

 

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made from UHSS the best on the market for van racking

UHSS - THE ULTIMATE MATERIAL FOR VEHICLE RACKING

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On the market today, there are many different steel qualities with different properties. The optimum steel for the job depends on what the product will be used for, and which properties it should have.

Modul-System Limited’s, formerly known as Tevo Limited, ultra-high strength steel (UHSS) is four times stronger than mild steel. Its extreme strength enables constructions in substantially thinner steel plate, which means lighter weight products.

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However, designing in ultra-high strength steel is not as easy as it might sound. To get good rigidity with thinner steel, it normally requires modifying the shape.

For example, the Modul-System shelves have a rolled edge that counteracts flexure (bending). This patent-pending design allows for a weight reduction of up to 40% compared with the equivalent shelf in mild steel.

 

MATERIAL COMPARISON

Are you struggling with payload? Considering switching to another material to reduce the weight of the racking system? If so, you might want to reconsider.

We have carried out a direct comparison between the current Modul-System racking and what the equivalent modules would weigh if produced in another material. Sustained load capacity was a prerequisite.

In conclusion, the system would weigh approximately the same if produced in aluminium, and would be considerably heavier if produced in plastic / composite or mild steel.

 

  Aluminium Mild steel HSS UHSS
Density  2.7 kg/dm3 7.8 kg/dm3 7.8 kg/dm3  7.8 kg/dm3
Strength 70-150 MPa 200 MPa 350-500 MPa 700 -1100 MPa
E-modulus  70 GPa  210 GPa 210 GPa 210 GPa
         
Relative density 1 3 3 3
Relative strength 1 1,5-2 3-4 4-6
Relative e-modulus 1 3 3 3
Relative impact resistance 1 2 2,5 3

 

All steel, regardless of strength, has identical density and e-modulus. This means that products of the same size and shape, whatever the grade of steel, will weigh as much and bend as much when loaded. The difference between them is their strength, where an ultra-high strength steel can bear up to 6 times the load of an equivalent product of aluminium. 

 

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Choose Your Vehicle


Select your make of van below to view our range of pre-defined racking, flooring and lining kits.

LET'S TALK

Do you have any questions or want to schedule an appointment?
Leave your details and we will contact you!

Alternatively, contact our sales team on:
Tel: 01628 528034 or
sales@modul-system.co.uk 

Or why not visit our FAQ page and see if your question
has already been answered:

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HOW TO ORDER

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For more information on how to order products through our website, please click here. Alternatively, you can contact our sales team directly using our - contact form, or email: sales@modul-system.co.uk or call us on 01628 528034

Click to read more about our supply options. 

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SUPPLY OPTIONS

Our award-winning products are available to order in a range of supply options whether you are a tradesman or the operator of a nationwide fleet. Our fitting options are outlined below and range from a complete fit out and conversion service to flat pack and pre-assembled delivery of our van racking kits.

 

Contact us today to discuss your requirements today.

Email: sales@tevo.eu.com or call us on 01628 528034

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